flare molecular seal design

Long term trouble free operation will save money and time. Flare design needs to take into account the low relief flow.


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The flare vendor will have to provide details on design options and required purge flow.

. The Fluidic Flare Upper Multi Baffle Fluidic Seal and Conical Windshield design has proven its effectiveness since 1982. To prevent air ingress the flare included a water seal at the base and a molecular seal at the top. The seal is a gas inversion device causing the gas normally flowing in an upward direction to be turned through 180 degrees in the original direction of the flow.

Molecular seal is an unfortunate name given to a flow restriction installed in a flare stack to minimize the amount of purge gas required. The Fluidic Flare Upper Multi Baffle Fluidic Seal and Conical Windshield design has proven its effectiveness since 1982. Tan View Determination of the Minimum Safe Purge Gas Flow Rate in Flare Systems with a Velocity Seal Article Jan 2014.

On the other hand a water seal drum uses the same way except that the sealing fluid is water and the drum is instaled at the flare stack base after the knock-out drum vessel whereas moleculare seal is instaled at the top of flare stack before the tip. The molecular type seal forces the purge gas to make two U turns forming a seal because of the different molecular weights. Flare Tip Molecular Seal Also known as flare stacks flare tips molecular seals are elevated vertical conveyances found in oil gas wells rigs refineries chemical natural gas plants and landfills.

What is the selection criteria among these seals. To ensure ignition of flare gases a continuous pilot with a means of remote ignition is recommended for all flares. Value of at design flare release at any location where personnel are continuously exposed.

Purge flow is required to prevent air ingress into the flare stack. The Molecular Seal is located just below the flare tip and has been designed to prevent air ingress to the flare riser thus preventing the formation of an explosive mixture in the system. DuhonGATE Chemical 27 Jun 08 1751.

ABSTRACT OF THE DISCLOSURE An improved molecular seal for installation in a flare stack system designed for burning of waste gases of lesser density than air and for installation at an intermediate point in the flare stack. Molecu-lar seals require a continuous stream of purge gas but the amount of purge gas is less than would be required without the seal. The molecular seal included a drain line with a U-seal and isolation valve at the bottom.

Reduced purge gas will reduce environmental emissions as well as operating cost. A flare tip lifting davit DESIGN FEATURES Flare stacks are designed to dispose of flammable gases safely by ensuring the combustion of these gases at the exit of the stack flare tip. Two alternates - Molecular seal and Velocity seal are considered in flare stack design to avoid oxygen ingress into the stack.

Flare System Design Simplified Article Jan 1967 HYDROCARB PROCESS SH. Molecular seal is an unfortunate name given to a flow restriction installed in a flare stack to minimize the amount of purge gas required. Also whether Water Seal at the bottom of the stack is a must in all cases.

DESIGN FEATURES Molecular seal can maintain an effective seal for up to 8 hours after loss of purge gas supply Velocity seal provided with weep. The seal is a gas inversion device causing the gas normally flowing in an upward direction to be turned. A molecular seal also could be very efficient in reducing the amount of purge gas required to maintain a positive pressure in.

The molecular seal is located just below the flare tip and is designed to prevent the ingress of air into the flare stack at low flow rates The molecular seal minimises the amount of continuous purge gas usage Gas normally flowing in an upward direction is turned through 180 degree to the direction of flow. Molecular seals can be used to minimize purge gas rates3. Rajan 2 fallah Gold Member ChE Plus Subscriber 4811 posts Posted 05 September 2016 - 0340 AM.

Light gas is trapped at the top of the U-tube. The seal has a housing of larger cross-section than that of the flare stack the housing being closed by plates at both ends with an outlet conduit sealed. AFS MOLECULAR SEALS The Molecular Seal AFS Series is located just below the flare tip and has been designed to prevent air ingress to the flare riser thus preventing the formation of an explosive mixture in the system.

The molecular seal included a drain line with a U-seal and isolation valve at the bottom. The most commonly used type of igniter is the flame-front. The difference in purge gas and air densities sees the purge gas form a molecular barrier in either the top or in the bottom.

They are used to eliminate waste gas that cannot be otherwise used or transported. 2-10 28 Determination of Combustion Efficiency Representing Good Flare. The molecular type seal forces the purge gas to make two U turns forming a seal because of the different molecular weights.


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